欣谕XY-FD-S2E水冷压盖药机冻干设备 技 术 配 置
附件一
XY-SGY-2.1General Detail总述 |
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SrNo. |
Description描述 |
Specifications规格 |
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1 |
Mode 型号 |
XY-SGY-2.1 |
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2 |
Output (approx.) 产量(大约) |
6,600 units of vials 16mm diameter 外径16毫米冻干瓶9,000瓶 |
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3,200units of vials 22mm diameter 外径22毫米冻干瓶4,500瓶 |
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3 |
Maximum ice capacity 凝冰能力 |
50kg |
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4 |
Dimension of unit (approx.) (L × W × H) (mm) 外型尺寸(大约)(长×宽×高)) |
4,500 × 1,800 × 3300(液装置可现场拆装) (Final dimension based on design) (以最终设计尺寸为准,可根据客户要求调节尺寸) |
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5 |
Weight (approx.) 重量(大约) |
3,500kg |
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Chamber 冻干箱 |
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1 |
Chamber type 冻干箱外型 |
Rectangular 长方体 |
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2 |
Sloping 箱体倾斜度 |
1% |
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3 |
Finish 内部抛光度 |
Ra≤0.4um (0.4Mircon) |
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4 |
Corner 箱内角 |
Coping 圆弧角 |
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5 |
Validation port 验证孔 |
Included 有(1个)位置箱体顶部 |
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6 |
Viewing port 视镜 |
Illuminated 带远射灯【LED广角】 |
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Number 数量 |
1 |
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Location 位置 |
Side 侧面 |
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Dimension 尺寸 |
DN150 (mm) |
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Material 材质 |
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Internal 内部 |
AISI 316 |
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Insulation 保温 |
Alu polyisocyanurate foam 聚氨酯材料 |
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External cover 外部 |
304 |
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Door 箱门 |
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1 |
Finish 抛光度 |
Ra≤0.4um (0.4Mircon) |
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2 |
Viewing port 视镜 |
Included 有 |
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Number 数量 |
1 |
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3 |
Open direction 开门方向 |
Right (face to door, hinge on left side) 右开(面对箱门,铰链在右) |
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4 |
Open angle 开门角度 |
More than 110o 大于110度 |
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5 |
Gasket 密封圈 |
O-shaped silicone rubber single gasket O-型硅橡胶单密封 |
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6 |
Locking arrangement 门锁方式 |
Manual handle 手动方式 |
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7 |
Material 材质 |
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Internal 内部 |
AISI316 |
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Shelves 板层 (带西林瓶防护条) |
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1 |
Temperature range 温度范围 |
-55°C to + 80°C |
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2 |
Temperature sensors (shelves) 板层温度探头 |
2 |
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Silicone oil inlet 导热油进口 |
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Silicone oil outlet 导热油出口 |
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3 |
Product sensors 产品温度探头 |
3 |
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4 |
Number of shelves 板层数 |
7+ 1(upper radiant shelf) (温度补偿板) |
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5 |
Dimension (L × W × T) (mm) 板层尺寸 |
600 × 500 × 16 |
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6 |
Total usable area (sq. m) 总使用面积 |
2.1 |
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7 |
Spacing (mm) 板间距 |
80mm |
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8 |
Hose of flexible connection 软管连接 |
Welding 焊接 |
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9 |
Finish 抛光度 |
Ra≤0.4um (0.4Micron) |
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10 |
Level 平整度 |
≤±0.5mm/m |
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11 |
Material 材质 |
AISI 316 |
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Condenser 冷凝器 |
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1 |
Condenser type 冷凝器外型 |
Rectangular 长方形 |
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2 |
Viewing port 视镜 |
Illuminated 带远射灯【LED广角】 |
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Number 数量 |
1 |
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Location 位置 |
Easily observe the whole inside condenser 容易观察到整个箱体内部 |
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Dimension 尺寸 |
DN150 (mm) |
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3 |
Final temperature 冷井温度 |
≤-75°C可定制-85度 |
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4 |
Cooling time (+20 to -40°C) 制冷速度(空载) |
≤30 minutes (empty) |
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5 |
Sloping 倾斜度 |
1% |
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6 |
Finish 抛光度 |
Ra≤0.5um (0.5Mircon) |
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7 |
Corner 箱内角 |
Coping 圆弧角 |
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8 |
Coiled pipe welding 盘管焊接 |
Orbitally welded 自动焊接 |
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9 |
Isolation valve 中隔阀 |
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Brand 品牌 |
Valbia |
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Type 外型 |
蝶阀 |
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Size 尺寸 |
DN150(mm) |
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Actuator 制动 |
电动 |
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12 |
Coiled pipe material 盘管材质 |
AISI 316 |
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13 |
Material 材质 |
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Internal 内部 |
AISI 316 |
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Insulation 保温 |
polyisocyanurate foam 聚氨酯材料 |
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External cover 外部 |
316 |
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Shelf Heating / Cooling 板层升温/降温 |
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1 |
Circulation pump 循环泵 |
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Brand 品牌 |
格莱富(美国) |
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Model 型号 |
UPS-32-80 |
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Type 形式 |
Double-motor canned type one standby 屏蔽式 |
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Number 数量 |
1 |
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Motor power 电机功率 |
0.35kW |
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2 |
Plate heat exchanger 板式热交换器 |
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Brand 品牌 |
Alfa Laval |
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Model 型号 |
AC70-40EQ |
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Type 方式 |
Sealed brazed stainless steel 不锈钢封蜂窝式 |
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Number数量 |
1 |
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3 |
Heater 电加热 |
PID control PID 控制 |
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4 |
Maximum heating power 加热功率 |
3.0kW |
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5 |
Thermal fluid 导热介质 |
Silicone oil 5 cst 粘度5 cst硅油 |
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6 |
Shelf cooling time (+25°C to -40°C) 板层制冷速度(空载) |
≤60 minutes (empty) |
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7 |
Heating rate 加热速度(大约) |
1°C/min (approx.) |
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8 |
Shelves temperature uniformity 板层温度均匀性(空载平衡后) |
≤±1°C (soak stage) |
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9 |
Compressor 压缩机 |
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Brand 品牌 |
Bitzer 比泽尔 |
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Model 型号 |
S4N-12.2Y |
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Type 方式 |
Two-stage 单机双级活塞式 |
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Number 数量 |
1台 |
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Motor power 电机功率 |
9kW (×1) |
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10 |
Refrigerant 制冷剂 |
CFC-free R404A |
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11 |
Main refrigerating unit 主要制冷元件 |
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Thermostatic expansion valve 热力膨胀阀 |
Danfoss |
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Solenoid valve 电磁阀 |
Danfoss |
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Sight glass 视液镜 |
Danfoss |
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Water cooling condenser 水冷凝器 |
TEYI |
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Oil separator 油分离器 |
ALCO |
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Accumulator 汽液分离器 |
HONGGUO |
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Liquid filter core 液体过滤芯 |
ALCO |
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Liquid filter cartridge 液体过滤筒 |
HONGGUO |
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Gas filter core 气体过滤芯 |
ALCO |
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Gas filter cartridge 气体过滤筒 |
HONGUO |
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Pressure meter 压力表 |
Refco |
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Pressure controller 压力控制器 |
Danfoss |
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Vibration absorber 避震管 |
PACKLESS |
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Vacuum System 真空系统 |
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1 |
Final vacuum 真空 |
≤1×10 -2mbar空载 |
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2 |
Evacuation time 抽气速度 |
≤30minutes (1×103 mbar to 1×10-1 mbar) |
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3 |
Leakage rate 泄露率 |
≤3×10-2 mbar•lit/sec |
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4 |
Oil pump 油泵 |
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Brand 品牌 |
BOASI |
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Model 型号 |
BSV60 |
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Type 方式 |
DRY-rotary 真空泵 |
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Number 数量 |
1 |
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Flow rate 排气速度 |
60m3/hr (×1) |
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Motor power 电机功率 |
2.2Kw (×1) |
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5 |
Pump isolation valve 泵阀隔离阀 |
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Brand 品牌 |
Valbia |
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Type 方式 |
Butterfly 球阀 |
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Number 数量 |
1 |
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Size 尺寸 |
DN 40 (mm) |
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Actuator 制动 |
电动 |
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6 |
Anti-suction valve 真空防倒吸阀 |
Included 有 |
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De-icing 化霜 |
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5 |
cleaning water outlet valves 化霜水出口阀 |
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Brand 品牌 |
Valbia |
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Type 方式 |
Ball 球型 |
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Control System 控制系统 |
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1 |
Software 软件 |
XY– 5000 |
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Automatic 自动 |
Included 有 |
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Manual 手动 |
Included 有 |
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2 |
PLC+PC 可编程控制器 |
Omron |
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3 |
Computer 电脑 |
Lenovo |
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5 |
Vacuum gauge 真空探头 |
Edwards |
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6 |
Temperature probe 温度探头 |
Pt100 |
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8 |
Breaker 空开 |
schneider |
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9 |
Contactor 接触器 |
schneider |
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10 |
Relay 继电器 |
schneider |
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Safety System 安全系统 |
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1 |
Vacuum failure protection 真空失败保护 |
Included 有 |
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2 |
Temperature failure protection 温度失败保护 |
Included 有 |
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3 |
Compressor protection 压缩机保护 |
Included 有 |
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4 |
Other motors protection 其它电机保护 |
Included 有 |
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6 |
Interlock protection 连锁保护 |
Included 有 |
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Utility Requirement (approx.) 共用工程消耗(大约) |
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1 |
Electricity - total electrical load 总装机功率 |
22kW (380V, 50Hz, 3Phase, 5Wire) |
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2 |
Cooling water for refrigerant cooling 用于制冷系统的冷却水 |
8m3/hr (1.5≤P≤2bar, T≤25°C) |
以上为客户案列款2平方药机冻干设备,如有其他增项选配功能可以联系欣谕厂家电话18918321013(同微信)
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欣谕CIP/SIP医药冻干机 | 18918321013~宋先生 | |||||||||||||
型号 | XY-GY-0.5E | XY-GY-1E | XY-GY-2E | XY-GY-3E | XY-GY-5E | XY-GY-8E | XY-GY-10E | XY-GY-15E | XY-GY-20E | XY-GY-25E | XY-GY-30E | XY-GY-35E | XY-GY-40E | |
隔板面积 | M2 | 0.5 | 1 | 2 | 3 | 5 | 8 | 10 | 15 | 20 | 25 | 30 | 35 | 40 |
装瓶数 | 个/Φ16MM | 1900 | 3900 | 10000 | 15000 | 21000 | 36000 | 46400 | 60000 | 83000 | 100000 | 120000 | 153600 | 168000 |
个/Φ22MM | 1000 | 2000 | 5000 | 7500 | 10500 | 18000 | 23700 | 30500 | 42000 | 49500 | 60000 | 70500 | 82000 | |
散装溶液量 | L | 10 | 20 | 40 | 65 | 100 | 160 | 220 | 300 | 400 | 500 | 600 | 600 | 850 |
隔板尺寸 | 宽(MM) | 300 | 450 | 600 | 600 | 900 | 900 | 915 | 1200 | 1200 | 1495 | 1495 | 1515 | 1495 |
深(MM) | 450 | 600 | 900 | 900 | 1200 | 1200 | 1215 | 1200 | 1495 | 1500 | 1800 | 1830 | 2000 | |
隔板数量 | 个 | 4+1 | 4+1 | 4+1 | 6+1 | 5+1 | 8+1 | 9+1 | 10+1 | 11+1 | 11+1 | 11+1 | 13+1 | 14+1 |
隔板间距 | MM | 100 | ||||||||||||
隔板温度范围 | ℃ | -55~+80℃ | ||||||||||||
冷凝器温度 | ℃ | -75 | ||||||||||||
冷凝器捕水量 | KG | 10 | 20 | 40 | 65 | 100 | 160 | 220 | 300 | 400 | 500 | 600 | 750 | 850 |
PLC | OMRON | |||||||||||||
极限真空 | Pa | 1 | ||||||||||||
系统泄露率 | PA.m³/S | 0.025 | ||||||||||||
装机功率(KW) | 9 | 15 | 28 | 30 | 36 | 46 | 72 | 72 | 101 | 120 | 139 | 212 | 205 | |
长 | mm | 1650 | 2100 | 4500 | 4500 | 5300 | 5500 | 5800 | 5600 | 7500 | 7700 | 8000 | 6600 | 9000 |
宽 | mm | 1200 | 1200 | 1800 | 1800 | 2000 | 2050 | 2500 | 2200 | 2350 | 2720 | 2720 | 2700 | 3000 |
高 | mm | 1900 | 2500 | 3300 | 3300 | 3050 | 3200 | 3400 | 3700 | 4200 | 4300 | 4300 | 4800 | 4600 |
设备重量 | KG | 900 | 1200 | 3500 | 5500 | 6000 | 8000 | 9000 | 11500 | 16000 | 195000 | 22000 | 34000 | 26000 |
*以上数据仅供参考,可根据用户要求定制,最终数据以合同为准。
1.可选CIP和SIP功能;
2.通常的标配为手动和自动双系统;
3.可根据用户厂房设计冻干机;
4.可根据用户要求选择技术配置;
5.可根据用户要求选择螺杆式压缩机;活塞式压缩机品牌:德国比泽尔;螺杆式压缩机品牌:日本前川、意大利来福康
6.可根据用户要求选择真空泵组形式;真空泵品牌:德国莱宝、英国爱德华、日本爱发科